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| Forum Highlight: CATIA V6 |
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DAVE_FRANK

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| 02 Oct 2008 07:04 PM |
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Posted By SBeach on 02 Oct 2008 01:49 PM
Don't know who cares, but I apologize for not being so active on the forum lately......I've been really, really busy at work.
Making product comes first........always should in my book. But you still need time to learn the NEW stuff !! Woo Hoo !
Steve,
Everyone cares. You have already done much more than your fair share. You were one of the main GIGERS, that demonstrated to me, that the time spent documenting ER's, was an investment in time that reaped huge returns. 
I know "The Beachman" had a good deal of influence on "the Catia we have today", and all the PACMEN, can take some pleasure in shaping "the Catia we will have tomorrow". And you will all see it tomorrow.
I too, and super busy, and I have many Ideas, to document, but first, I want to get my mitts on R19, Many things I wanted I already know are coming in R19.
By the way, I just finished a part, that was..... my first butt to nuts program in a long long time. A refreshing change, from my day job. I do a lot of checking, and finishing, along with post development, and the Vericut stuff. And I have to maintain all the NCL legacy stuff.
I have to tell you, It was a pleasure to program using Catia. It got the easy stuff done very quickly, with decent motion, and that left me time to add polish to the polish, where I wanted to. The visibility, of the tooling tabs, fixtures. The CGR does not crash now that Bill Gates Gave us 64 Bit OS. It's all good. 
It was so enjoyable, it make me want to get a programming job. As Roger says a lot, Catia keeps getting better all the time.
PS
GIGERS ??
what the heck is a GIGERS
That is what I decided to name, all of you PACMEN, as individuals
Great Idea Generators for Enhancement Requests
Keep it up, keep it going.
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Chief Instigator MFG ‘PAC-MEN’ Group dfrank nospam @ forrestmachining.nospam.com Programmers Advising Catia - Making Enhancements Needed Dell 690 XEON dual QUADZILLA core, 8 gig ram, dual FX4500,SLI |
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ROGER_BOMBASSEI
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| 03 Oct 2008 01:06 AM |
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Posted By DAVE_FRANK on 02 Oct 2008 07:04 PM
As Roger says a lot, Catia keeps getting better all the time.
Did I say that? 
Good to hear you are actually programming Dave. CATIA is cool once you get your time in. After a while, you start to be amazed at what CATIA can do and the things it can't do seem less important.
Don't work yourself to death Steve. I plan to drop by and see you guys on Tuesday.
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Roger Bombassei - rbombassei@elcamino.edu Online CATIA NC Instructor - El Camino College http://www.elcamino.edu/faculty/rbombassei/ |
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BFELSHER
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| 03 Oct 2008 01:56 AM |
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| Yeah, well the problem for me these days is, I've had so many of my enhancement requests met through service packs, hot fixes, etc...and what's to come in R19, I just am having trouble thinking of anything new, these days. |
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Bryan Felsher True Precision
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SAMARINDER

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| 03 Oct 2008 09:43 AM |
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Bryan,
I hate to say that catia plm express will not be available until oct-31. |
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Samarinder Singh NC-Programmer/Tool Designer |
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ROGER_BOMBASSEI
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| 04 Oct 2008 02:38 AM |
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Bryan, you seem ungrateful. lol
I don't think anyone in the history of NC programming has recieved as much attention as you.
Well, at least we appreciate the fixes you got for us.
Are you going to visit Dassault while you are in France?
Enjoy your vacation and I hope you come back relaxed and worry free. |
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Roger Bombassei - rbombassei@elcamino.edu Online CATIA NC Instructor - El Camino College http://www.elcamino.edu/faculty/rbombassei/ |
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BFELSHER
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| 05 Oct 2008 10:59 AM |
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Thanks Roger, but I can't take credit for getting any fixes for us. I just documented a few things that hadn't been documented properly before. The real thanks goes to Dave Frank for organizing us- with out organization, we'd have no power whatsoever, Mark Chitjian for his many e-mails to me, and for taking my documents and making great power-point presentations to get the enhancements, Patrick Touron for taking the time to read our posts, check out the documents and request the enhancements, and mostly to Dassault systems for listening to all of us.
I guess I was the squeaky wheel for a while, but I had legitimate requests. Now, I honestly just can't think of anything I want added. Most likely there will be bugs in the first few SP's of R19. We'll work with them to get it perfect. |
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Bryan Felsher True Precision
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ROGER_BOMBASSEI
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| 05 Oct 2008 04:46 PM |
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So, are you going to visit Dassault when you are in France? |
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Roger Bombassei - rbombassei@elcamino.edu Online CATIA NC Instructor - El Camino College http://www.elcamino.edu/faculty/rbombassei/ |
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BFELSHER
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| 06 Oct 2008 01:32 AM |
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Well, I'd like to- but I might not have time. I'm not sure. I think I'd rather leave work behind.
Roger, regarding Advanced machining- The analyze function really only works on smaller parts. Maybe it works on big parts with 64 bit- but I don't know. It's too slow to use on big parts with 32 bit- that's for sure. I really only use it on highly surfaced smaller parts- just to make sure I didn't forget any details. It's pretty good for that.
I don't think I've ever once used Multi-pocket. I probably won't even use Multi-pocket Flank contour. I have a feeling, it will be a pain in the butt to make edits. Who knows? Hopefully it's cool. I personally never really cared or had a problem with doing contours one at a time, and could really care less about how big the tree is, as long as I have a good aptsource program.
The prismatic machine assistant has really only saved my butt a few times. Other than that I never really use it. The parts it is really handy on have been electrical chassis or housings that have ran on horizontals with 45+ tools. It's very handy how it creates the pocket, slot, complex step and especially for recognizes hole patterns. It has saved me literally days worth of programming. But 90% of my work is structural aerospace, so I rarely use it- just on occasion.
But...am I glad I spent the $10,000 extra and got the extra modules? The answer is yes. Although, I don't think it's paid for itself yet, I think it will within a couple more years. That's the real question when you buy a module. Most of the fancy stuff like Machine builder would probably never pay for itself. It would just be cool, but it really wouldn't help me in any way to make a better aptsource program.
Call me sometime this week. I'd like to talk to you about some possibilities now that you are interested in purchasing Catia. I get really hammered hard sometimes. Currently I only have one guy working for me and he's pretty happy. Last month, I could have used another, and I would quote and accept more work, if I had more help. |
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Bryan Felsher True Precision
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ROGER_BOMBASSEI
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| 06 Oct 2008 05:39 AM |
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I understand about leaving work behind. I was in Europe for 6 months and didn't visit Dassault. I never took the time to find out if it is even possible.
I appreciate you taking the time to give me some details about your extra modules. I spoke with Rand a few years ago about purchasing CATIA and they gave me the impression that most companies that need 5 axis machine programming capibilities buy the AMG license.
I plan to use my system for teaching purposes but thru my business. Of course, I would like to have the option of creating programs occasionally but I really don't have time to do much programming on the side. My full time contract programming job and my part time teaching job keep me kind of busy. |
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Roger Bombassei - rbombassei@elcamino.edu Online CATIA NC Instructor - El Camino College http://www.elcamino.edu/faculty/rbombassei/ |
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BFELSHER
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| 06 Oct 2008 12:27 PM |
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No problem. I agree, you'll be fine with AMG, and save a lot of money. In my opinion, with the parts I do, I'd have to be programming full-time for about 3 years solid before the extra modules I got paid for itself. Looking back, I was pretty foolish to buy it, but I really wanted that analyze function at the time. Unfortunately, I really thought it came with the part thickness measuring tool- but it didn't. That's some kind of DMU space analysis module that I don't have. I also wish I had the STL module sometimes- but not often enough to buy it.
I guess I'm still glad I got it because the times when I use the prismatic assistant or the video analyze function I'm really happy about having it. Hopefully when multi-pocket multi-flank contour comes out on R19 for me, I'll be even happier about spending the extra money. Anyways, it will have paid for itself if it hasn't already. I pretty much use prismatic assistant to automatically set-up hole patterns on every part I get with holes. I figure that saves a lot of time when I add it all up.
By the way, I think the way you do it- contract programming in-house is probably the way to go. If I didn't have my 9 year old every day, I'd do that, too. There's positives and negatives to both our jobs. There is really no stability here. It's more like constant overdrive with a few completely dead periods. The stuff that is contracted out is always something very difficult or very hot. I can safely say I rarely get anything easy- not that I'm complaining- I like the challenge, but as you know- sometimes our brains feel FRIED! Also, a lot of the time, we're talking about working several weekends in a row, but it's a lot different when it's for yourself, you don't really mind as much. I think you'd really like working from home. You seem like the type of guy that would enjoy it a lot, and be able to make good use of your time. Trust me- it's all about time management, and relationships. And the importance of good documentation is increased probably ten-fold. I have one guy that I subcontract out work to pretty much constantly, and I met him through a contact I made here on the forum. He works out really well. The most important thing to me when I sub-contract out a job is that they are invisible to me. I like that James really never calls me and I've only spent about 5 minutes with him face to face and that was after he'd worked for me for a few months. AND he only lives 15 minutes away! LOL! It's very hard for me to contract work out to someone with a day job, and it's just not really worth it for me- because they are not available enough and I end up having to manage too much. I've learned that keeping my head straight is pretty important, and that's tough when you have too damn many projects at once. On average, I have probably 5-10 projects at a time, and I've had up to 21 for 4 different guys that all do things differently. Trust me, it's a mind @#$^ sometimes, and you go to sleep dreaming about cartesian planes and entry vectors...I've found that there are some good programmers out there. I'm not so cocky as to say I'm the best in the world. I'll say I'm among the best- but there's no way that one person could ever know everything. There's just so much in this field, and the learning never, ever ends. That's why I love it. But I think the edge I have over other programmers is my strength of organization, which allows me to take on a lot of work for a lot of different customers and still deliver each job fresh. A lot of this is Catia- and I do have many catalogues that I've created as well as process templates I've saved. I have EXTENSIVE tooling catalogues. It's at the point where things are pretty seemless, and getting better all the time. I even have batch programs that automate things like NC/Aptsource program inspection, Set-up Sheet creation. I do a lot of stuff with recorded Macro's in Microsoft word.
Pretty cool. Modify this however you like. I like Editpad- it's the coolest text editor, but you could use notepad. It's just that edit pad will open multiple windows, and has a lot of cool stuff. There's a free version on the net. Check this out. Save it as a batch program and drop any type of file on it. It comes in really handy for checking files, and I use it all the time just to double check that everything is kosher.
CLS
ECHO OFF
findstr " WARN Warn ERR Err EXC" %1 > WARNINGS-ERRORS.RPT
EDITPADLITE.EXE WARNINGS-ERRORS.RPT
DEL WARNINGS-ERRORS.RPT
findstr " PPRINT DISPLY $$ " %1 > PPRINT-DISPLY.RPT
EDITPADLITE.EXE PPRINT-DISPLY.RPT
DEL PPRINT-DISPLY.RPT
findstr " LOADTL M6 M06 CUTTER " %1 > TOOLCHANGE.RPT
EDITPADLITE.EXE TOOLCHANGE.RPT
DEL TOOLCHANGE.RPT
findstr " ( " %1 > NC-NOTES.RPT
EDITPADLITE.EXE NC-NOTES.RPT
DEL NC-NOTES.RPT
EDITPADLITE.EXE %1
We should talk outside the forum. Give me a call in the next few days before I go to France. |
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Bryan Felsher True Precision
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ROGER_BOMBASSEI
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| 06 Oct 2008 12:52 PM |
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Actually Bryan, I have worked for myself before. And I did very well at it. But, I work on location because it is the best for me of the two choices.
I still do all of my teaching work at home because I teach online. I also have the choice of teaching on campus but I choose to teach online because I can work from anywhere.
I agree it takes a certain type of person to do off location programming. And I will also say (don't tell anyone I said this) that you are probably better at it than me. |
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Roger Bombassei - rbombassei@elcamino.edu Online CATIA NC Instructor - El Camino College http://www.elcamino.edu/faculty/rbombassei/ |
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BFELSHER
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| 06 Oct 2008 01:19 PM |
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No- don't say that. If you were programming off-site with PC-APT, you have to have some very good organization. Seriously. With APT, I doubt my brain could ever handle more than one project at once. I'd have to make lots of pictures and have cabinets full of my drawings! When you are available to do some programming at home- just let me know.
By the way, do you have PC-APT version that came with the CAD converter and roadmap generator? I was trying to get that from him, but apparently the CAD company went out of business without even warning him, so now PC-APT is just a compiler without any geometry or verification. Of course one could use EDIT NC to verify it, but it's really handy to have that roadmap generator and IGES to APT geometry translator he used to have. MANY hours saved, obviously. Kind of like a mini-version of NCL for only $6,000. I was pretty interested in it at the time. |
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Bryan Felsher True Precision
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ROGER_BOMBASSEI
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| 06 Oct 2008 02:00 PM |
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Bryan,
My PC APT had a CAD program with it that did generate roadmaps. I can't remember the name of the program, APTGEN? maybe. Anyway, I gave my dongle to a friend. That's not as nasty as it sounds.
APT was great for repeatitive programming and family of parts, but I will never program with it again. I programmed with NCL about 10 years ago and that was after a long break away from it. I enjoyed programming with it and I ended up doing some fixed bid work that I did in PC APT and converted it to NCL. That is very easy to do.
I am 50 years old and plan to retire in the next 10 years. CATIA V5 is doing me just fine and will take me to retirement. I will move to V6 but not back to APT.
I am surprized that you aren't more interested in V6. It sounds like it may be more code friendly. I heard everything is stored in a database and everything is object oriented. That sounds like stuff I learned in C++ classes. Maybe I am totally of base, but I am anxious to find out.
Most places that hire me for contract labor have work that is specificly suited for CATIA V5. |
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Roger Bombassei - rbombassei@elcamino.edu Online CATIA NC Instructor - El Camino College http://www.elcamino.edu/faculty/rbombassei/ |
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DAVE_FRANK

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| 06 Oct 2008 04:35 PM |
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Head up
This is Tomorrow, don't want to miss it
Join Cameron Griffin, Adaptive Corporation, as he presents Process Catalogs: Value, Development and Utilization in a live, interactive Webcast on Tuesday, October 7, at 11:00 a.m. EDT.
V5 CATIA contains powerful functionality that will capture your corporate manufacturing knowledge in an intelligent format to reduce NC Programming time, eliminate errors, standardize, and apply your Best Practice Machining strategies to virtually any part geometry. Join us to discover this dynamic functionality.
http://www.coe.org/Home/AsktheExpertTeleConference/tabid/347/Default.aspx
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Chief Instigator MFG ‘PAC-MEN’ Group dfrank nospam @ forrestmachining.nospam.com Programmers Advising Catia - Making Enhancements Needed Dell 690 XEON dual QUADZILLA core, 8 gig ram, dual FX4500,SLI |
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DAVE_FRANK

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| 16 Nov 2008 11:44 AM |
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Surface analysis tool for creating a machinable model, with contiguous surfaces
Is it possible for Dassault, to create a tool that functions like the sketch analysis tool, for testing pocket walls to be machined using Multi-Axis Flank Contouring operation?
The methodology I am interested in is giving the Navigate on Belt of Faces computations, to part designers, to assure a machinable model
The Navigate on Belt of Faces allows you to select all faces that are adjacent to the one you have selected. Select two adjacent faces and click the icon. All adjacent face are selected.
If you look in the docs under Edge and Face Selection Toolbars in NC infrastructure
There, you will see the Face Selection Toolbar
See FIG 1
The way Navigate on Belt of Faces works, is
1. you select drive 1, and drive 2,
2. you push the Navigate on Belt of Faces button
>>> all faces that are adjacent t face are selected.
If this fails, that "SOMETHING" is wrong, and the surface "AS IS" is undrivable, and the NC programmer, must create some new surface to drive the cutter.
Also look in the docs for this:
Create a Multi-Axis Flank Contouring Operation in Tanto Fan Mode
There is a test part to open
I altered the model by putting a .05 deep pocket, that created a sharp corner on the rail top, and caused the Navigate to fail.
At the least, the Airframe designers, could use NC manufacturing itself, for testing this.
What do you think?
Dave |



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Chief Instigator MFG ‘PAC-MEN’ Group dfrank nospam @ forrestmachining.nospam.com Programmers Advising Catia - Making Enhancements Needed Dell 690 XEON dual QUADZILLA core, 8 gig ram, dual FX4500,SLI |
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